NUMERICAL INVESTIGATION OF A SERPENTINE-TUBE COLD PLATE COOLED LITHIUM-ION BATTERY UNDER WIDE PARAMETRIC CONDITIONS

This paper examines the thermal management of a commercial 20 A h lithium ferro phosphate battery with the cold plates containing the serpentine tube structure, which is frequently preferred in heat exchanger applications. A numerical analysis is performed to explore the battery surface temperature distribution under varying operating conditions. In the study, an experimentally verified electrochemical thermal compound model was created and temperature distributions at the end of discharge at 1C, 3C, and 5C rates are obtained. The effects of different inlet temperatures (15°C, 25°C, and 35°C) and volumetric flow rates (0.1 L/min, 0.6 L/min, and 1.1 L/min) of the coolant on the two vital parameters of battery thermal management –- maximum battery temperature and maximum battery temperature difference –- are investigated for each discharge rate. As a key finding in this study, there is an acceleration of temperature variation from the middle part of the battery with the minimum temperature to the terminals with the maximum temperature, at the end of the discharge, in the use of a serpentine cold plate. Under the conditions where the coolant flow rate is maximum and the inlet temperature is minimum, the highest maximum temperature difference is 14.4°C, while the lowest maximum temperature difference is 10.8°C under the conditions where the coolant flow rate is minimum and the inlet temperature is maximum. Besides, the correlation equations in which the adjusted R2 values for maximum battery temperature difference and maximum battery temperature are 98.0% and 99.6%, respectively, are developed. © 2023 by Begell House, Inc.